Sarasota Technical Yard

Structural Vessel Reconstruction

Engineering composite transoms, stringer grids, and custom fabrication built to endure open Gulf swells without production-line compromises.

Rebuild Protocol

Four-Step Structural Procedure

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02
03
04

Acoustic Core Testing

Precision Stripping

Composite Lamination

Barrier Coat Finish

Ultrasonic scanning maps subsurface delamination, moisture saturation, and structural void failures across transoms and stringers.

Exhaustive removal of compromised wood cores and saturated fiberglass laminates down to the bare hull matrix.

Vacuum-infused structural vinyl-ester resins paired with high-density closed-cell core assemblies for extreme load tolerance.

Multi-stage epoxy barrier application and precision gelcoat fairing ensuring complete saltwater immersion protection.

Technical Scopes

Core Yard Fabrication

Specialized engineering capabilities executed entirely in-house at our Sarasota facility.

Composite Transoms

Custom Deck Tooling

Rigging & Hardware

Rot-proof high-density cores engineered to support heavy twin and triple outboard configurations under severe torque loads.

Bespoke nonskid decks, integrated livewells, and reinforced structural console fabrication tailored to exact vessel lines.

Heavy-duty 316 stainless marine hardware mounting and sealed waterproof electrical distribution channels.

Structural Integrity

Every bulkhead and transom we laminate is built to outlast the engine on the back. We don't do cosmetic cover-ups; we build structural integrity ready for open Gulf swells.

Kustom Boatworks Engineering Standard

Schedule an Onsite Ultrasound Inspection

Bring us your hull dimensions, failing stringers, or custom deck layout for direct technical assessment.